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Magnetic field in the air gap of DC electric motor

Magnetic field distribution in the air gap of a DC motor, and a comparison of the pole leakage factor under two different modeling formulations.

Engineering Problem

How can the pole leakage factor in the air gap of a DC motor be computed?

Answer

Solve a magnetostatic problem, read the leakage flux and total flux from the field plot, and their ratio gives the pole leakage factor.

Typical Applications
  • DC motor air gap
  • Commutator motors
  • Motor pole assemblies
Magnetic field in the air gap of DC electric motor

Simulation Problem

Problem Type
Linear plane-parallel DC Magnetics
Geometry
The air region is defined by contour abcdefg. Dimensions: ab = 2 mm, ag = 32°, cd = 68 mm, bc = 45°, de = 30°, ef = 55 mm. The rest of the motor is represented through boundary conditions.
Given
  • Rotor and stator steel relative permeability μ = 1000
  • Air relative permeability μ = 1
  • Coil current density j = 1 A/mm²
  • Motor power 45 kW
Task
Plot the field lines in the non-magnetic region of the DC motor, and compute the pole leakage factor under two formulations: first, with the coil defined by its current distribution and steel given a finite permeability; second, a simplified formulation with the steel treated as having infinite permeability and the coil represented by a current sheet.
Solution

Real motor model: using symmetry, Ht = 0 is set on line Od and A = 0 on line Oa.

Simplified model (test rig): Ht = 0 on the steel surface (lines defga and bc) and on the axis of symmetry Od; A = 0 on line Oa.

Results

Real model: leakage flux 1.11 mWb, total flux 52.93 mWb, ratio 0.021.

Simplified model (test rig): leakage flux 3.39 mWb, total flux 78.87 mWb, ratio 0.043.

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