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Welding transformer

Output voltage-current characteristic of a welding transformer, reflecting how the secondary voltage varies with load current and load resistance.

Engineering Problem

How can the output voltage-current characteristic of a welding transformer be computed?

Answer

Automatically solve the AC Magnetics model for a series of load resistances and extract the secondary voltage and current for each condition.

Typical Applications
  • Welding transformers
  • Transformer leakage flux paths
  • Transformers with nonlinear cores
Welding transformer

Simulation Problem

Problem Type
Plane-parallel AC Magnetics + external circuit
Geometry
Core, primary winding, secondary winding, external capacitor C and load resistor R.
Given
  • C = 1 μF, R = 0 – 10 Ω
  • Primary voltage V = 220 V
  • Frequency f = 60 Hz
  • Primary winding turns 1200
  • Secondary winding turns 220
Task
Compute the output U(I) characteristic curve of the welding transformer.
Solution

The LabelMover parametric tool automatically generates and solves a series of problems for different values of R.

Results

The flux density distribution and current at R = 0.1 Ω are given.

The welding transformer's output characteristic curve is obtained.

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