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Laminated iron core losses

No-load iron loss of a transformer's laminated core, computed from the field cycle and iron loss characteristics under the given excitation.

Engineering Problem

How can the core loss of a transformer be computed in no-load mode?

Answer

Energize only the primary winding to solve a no-load AC Magnetics problem, then use the Bertotti formula to compute the laminated core loss from the peak flux density.

Typical Applications
  • Transformer laminated cores
  • Electrical steel cores
  • Laminated magnetic materials
Laminated iron core losses

Simulation Problem

Problem Type
Plane-parallel AC Magnetics
Geometry
E-I core, 50 mm × 20 mm, limb widths 10 mm and 20 mm.
Given
  • Winding 1 turns 324
  • Winding 1 wire cross-section 0.19 mm²
  • Winding 1 mean turn length 111 mm
  • Winding 1 no-load current 16.5 mA
  • AC frequency f = 400 Hz
  • Core material density ρ = 7650 kg/m³
  • Both the I-core permeability μ1 and E-core permeability μ2 are nonlinear
Task
Compute the core loss of the transformer in no-load mode.
Solution

In no-load mode the secondary winding is open, and only the primary winding carries current.

The primary winding is modeled as a multi-turn winding with a given average current density.

The core is laminated, with conductivity set to zero. Iron loss is computed with the Bertotti formula: pv = kh·f·Bm² + kc·f²·Bm² + ke·(f·Bm)^1.5

The coefficients kh, kc and ke are obtained by curve fitting, which can be done with the free iron loss coefficient calculator.

Results

E-core magnetic loss 0.87 W.

I-core magnetic loss 0.12 W.

Reference: Iron loss and magnetization curve data provided by Arnold Magnetics.

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