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Electric arc furnace transformer short circuit

Short-circuit voltage, winding forces and stray leakage flux of an electric arc furnace transformer under short-circuit test conditions.

Engineering Problem

How can the short-circuit voltage and leakage flux of an electric arc furnace transformer be computed?

Answer

Use AC Magnetics coupled with an external circuit to simulate the short-circuit test, then compute the voltage drop at the source and the stray magnetic field.

Typical Applications
  • Arc furnace transformers
  • Heavy-duty transformers
  • Transformers for industrial furnaces
Electric arc furnace transformer short circuit

Simulation Problem

Problem Type
Plane-parallel AC Magnetics
Geometry
Core depth Lz = 292 mm, overall 1424 mm × 1226 mm, three-phase core-type structure.
Given
  • Primary winding rated voltage U = 6 kV
  • Primary winding rated current I = 25 A
  • Frequency f = 50 Hz
  • Winding connection Δ-Δ
Task
Estimate the transformer's short-circuit voltage and the axial force on the windings, and plot the stray leakage field distribution.
Solution

The winding connection is implemented through a connected external circuit.

A current source at the rated amplitude is connected to the primary winding, and the voltage drop measured at the source is the short-circuit voltage.

Results

Short-circuit voltage 377 V, or 377/6000 = 6% of the rated voltage.

Axial force on the end coils of the high-voltage winding: 18 N.

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